Automatic bleeder
Post Reply   Forum
Posted by: komet99 ®

06/23/2007, 12:23:40

Author Profile
eMail author
Edit

I am a frequent reader on here and would like an idea or someone to tell me if my idea is any good. My racing kart is setup with the clutch on the axle as a seeled unit. It is also filled 1/4 with auotomatic trans fluid as the heat dissipant as required by the manufacturer. Now here is the question. When this fluid gets hot (175*-200*) it realeases a gases. when I come off the track, the manufacturer says to bleed the filler plug to release the gases in the clutch, bringing atmospheric pressure back into the clutch instead of higher pressure. Is there some sort of automatic bleeder I can install to release the pressure while I am on the track?? What happens if I just drill a small (0.020") hole close to the center of the clutch. Since the clutch is rotating, the fluid is centrifigally(spelling??) forced to the outside diameter of the clutch, reasoning of drilling the small hole close to the center of the clutch. If this would work what size hole would I need to drill allowing air to breathe but not fluid release. I understand fluid will spill out but I want to keep that at a minimum.


Bare Bones Racing








Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
View All   | Next |

Replies to this message

Re: Automatic bleeder
Re: Automatic bleeder -- komet99 Post Reply Top of thread Forum
Posted by: CCR5600Design ®

06/25/2007, 15:45:06

Author Profile
eMail author
Edit

Komet,

I think your idea of the 0.020" hole has merit. Remember, with this new hole, the clutch assembly will "breathe." I would highly recommend using some type of filtration as to keep any contaminants out of the oil as when the clutch cools off, it will draw air into the housing. You may experience some "weeping" of oil through the hole.





"What we need are more people who specialize in the impossible." - Theodore Roethke


Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
Where am I? Original Top of thread
Re: Automatic bleeder
Re: Automatic bleeder -- komet99 Post Reply Top of thread Forum
Posted by: randykimball ®
Barney
06/24/2007, 09:56:14

Author Profile
eMail author
Edit

I'm a bit confused why the heat expansion gasses that will unexpand when the fluid cools needs to be released after a race that was not released during the race. Is it to let the fluid defoam so you can race again sooner?

So do the fluid and the clutch body all rotate?

You can do this, although it may sound like it, it is not at all complicated. You would purchase or make a two part housing device that fits over the shaft with o-ring seals between it and the shaft, near to the clutch body. This device would have a rotating half (end) and a not rotating half. The two halves would have a seal between them, (best idea would be a spring loaded carbon/cermamic face to face seal liked used on fluid pumps). You would install a tube from a smaller diameter area of the clutch to the rotating half. The non-rotating half would have a tube going up the back of the seat to a small tank which would function like the expansion tank of a radiator (a large enough diameter tube here could eliminate the tank). This new two half device simply becomes the joint between the rotating and non-rotating tubes.

Realize that the rotating half would need to be clamped to the shaft, and the non-rotating half would need a bushing or bearing to carry it and a thrust bearing (could be the same bearing) against a set screw collar to maintain tension against the carbon/ceramic seal.

In theory, the fluid could let off expanded gasses via this tube system. Any fluid loss would simply be temporily pushed up the system towards the tank and then drawn back when the clutch cooled. The thing is it would work during operation too.

Idealistly, (and MUCH better) one could redesign one clutch body half to also become the rotating half of the deivce. So, the non-rotating half, a set collar, a tube, and a small expansion tank (if needed) is all that would be needed to be added to the cart.





The worst suggestion of your lifetime may be the catalyst to the grandest idea of the century, never let suggestions go unsaid nor fail to listen to them.

Modified by randykimball at Sun, Jun 24, 2007, 10:19:57


Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
Where am I? Original Top of thread | |
Re: Re: Automatic bleeder
Re: Re: Automatic bleeder -- randykimball Post Reply Top of thread Forum
Posted by: komet99 ®

06/26/2007, 18:00:45

Author Profile
eMail author
Edit

I have drilled a .029 hole in the clutch because thats the smallest my drill press would hold. I plan on affixing a sponge of some sort to the area where the hole is. One, to not allow high pressure fluid to blow out, but to absorb the fluid release. Two, as stated above, a filtration device. I will keep you posted after July 7 as to how well this works, and how the clutch worked.

Bones








Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
Where am I? Original Top of thread

Powered by Engineers Edge

© Copyright 2000 - 2024, by Engineers Edge, LLC All rights reserved.  Disclaimer