basic steps towards manufacturing
Post Reply   Forum
Posted by: Windseaker ®

10/18/2006, 19:00:28

Author Profile
eMail author
Edit

I am a Engineering tech/cad designer/inventory control/ bill of material creator/ IT guy/purchaseing/ect. with a new small manufacturing company (truck parts),(8 people). We have a small inventory software program (Parts&Ventors)"which I like". As I create drawings (which may have several parts) I assign part numbers to all the smaller parts (which is related to a group or family number). Now I will calculate the cost of each small part, as well and enter it into our (P&V). Then I'll create
a bill of materials, which is on the drawing and then using that list, I will create a (B.O.M.) for (P&V). I also create a (B.O.M.) number(which is of the same group number) for (P&V) and adjust the final cost with labor.
All of this, I understand very well from other work experiences. A problem occurs when combining my B.O.M. number with other ordered parts to create a "main B.O.M. number" of the project. They (accounting& plus) say that there are too many B.O.M. numbers and just want "Job Costing" which is find "Great", but you still need a basic form of inventory control and visibility for very one else. Can you see a problem here or do you need more??







Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
View All   | |

Replies to this message

Re: basic steps towards manufacturing
Re: basic steps towards manufacturing -- Windseaker Post Reply Top of thread Forum
Posted by: randykimball ®
Barney
10/18/2006, 23:17:27

Author Profile
eMail author
Edit

You need:

1. an inventory based on part numbers and discription
2. a cost history of each part in inventory
3. a vendor name, vendor stock number, vendor lead time, vendor purchase history of each part, batch purchase in inventory
4. a bill of materials for each assembly you sell or build to consume
5. a system that will pull the list of parts consumed in the bill of materials of each assembly you build or consume
6. a costing system that will calculate the cost of the build of that assembly or build or consume
7. an accounting of the labor, parishables, energies consumed to build those assemblies, build, or consumes.
8. your part numbers should be related in a way that identifies where or to what they family
9. your inventory must be accurate and consist of a "living" quantity with how ever often it takes to count physical items to cause a secure knowledge of accuracy
10. you need a system that will flag to a human or automatically order parts to be manufactured or purchased to maintain a minumium stock quantity based on consumption and established or estimated lead times





The worst suggestion of your lifetime may be the catalyst to the grandest idea of the century, never let suggestions go unsaid nor fail to listen to them.


Post Reply
Tell a Friend (must be logged in)
Alert Admin About Post
Where am I? Original Top of thread

Powered by Engineers Edge

© Copyright 2000 - 2024, by Engineers Edge, LLC All rights reserved.  Disclaimer