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Custom Training Agenda - Moen Faucet Corporation
Day One
- Intro to DFA/DFM
- Product Lifecycle
- Advantages and Challenges of DFA and DFM
- Culture-nomics and Concurrent Engineering
- Creating DFM/DFMA Culture
- Mechanical Dimensions and Tolerances
- Where do mechanical tolerances come from?
- How to select proper mechanical Tolerancing?
- Industry Standards
- Defining optimal mechanical tolerances
- Engineering Materials and Selection
- Manufacturing Operations Overview
- Design for Machining
- Milling
- Turning
- Design of Threads (Screw Threads)
- Industry standards
- Specifying thread features on engineering drawings
- Castings & Forging Manufacturing
- Geometry requirements
- Manufacturability
- Questions
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Day Two
- Questions from day one
- Design for Extrusions
- Design for Coatings and Plating's
- Design for Injection Molding Plastic
- Fixtures and Jigs - Design for Work Holding
- Keying features and Poka-yoke
- Component Manufacturing Process and Quality Costing Analysis
- Optimizing Engineering Drawings for Manufacturing
- Design for Semi-Automated Assembly
- Press Fit Assembly
- Snap Systems
- Driving Features
- Design for Fully Automated Assembly (examples below)
- Part Feeding
- Part Orientation
- Design for Adhesives / Grease
- Design for Service/Rework (Maintainability)
- Maintainability analysis work sheet
- Maintainability project
- Questions
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Day Three
- Questions from day two
- Assembly Process Considerations
- Workspace configuration
- Workspace optimization
- Poka-Yoke, Error-proof
- Component Process Manufacturing Analysis
- DFM component work sheet
- DFM component example and analysis
- Cost Estimation
- Assembly/Integration Process Analysis
- Operator interface overview
- DFMA Candidate identification
- Minimum component strategy
- DFM assembly worksheet
- DFM assembly example and optimization project
- Six Sigma Methods Overview
- Application and design Optimization
- Six Sigma assembly worksheet
- Six Sigma example and optimization project
- Optimization review
- Closing comments
- Questions
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Day Four |
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